Commission a Jaunt
Red Jaunt electric Classic Mini with a white roof, side profile on a country road lined with trees and a timber fence.
The vehicles  ·  Classic Mini  ·  Built for MINI Australia

The Classic Mini, rewired.

Donor
Classic Mini
1959–2000 platform
This car: 1996 Rover, Japan import
Drivetrain
70 kW · 180 Nm
Front-wheel drive
Single-speed, instant torque
Weight
−20 kg
Lighter than the petrol car
Balance kept, not compromised
Built for
MINI Australia
Joined the electric press fleet
Hand-built in Melbourne
The brief  ·  Built for MINI Australia

Every conversion adds weight. This one took it away.

A Classic Mini weighs about six hundred kilos, and that number is the whole car. It is why a Mini corners the way nothing else its size can. Bolt a battery into one and you usually lose the exact thing that made it worth keeping.

So the brief from MINI Australia was simple and unforgiving. Electrify a Mini for their press fleet, park it next to the new electric MINI, and don't hand back something heavier, slower or less of a Mini than the petrol car it started as. We split the battery front and rear to hold the original balance, and put the motor where the A-series engine used to sit.

It came out about twenty kilos lighter than the petrol car, and quicker to a hundred than any Mini has a right to be. Everything you can see is original. Everything underneath is new.

British racing green Classic Mini with a white roof, studio side profile.
Studio  ·  British racing green
Classic Mini engine bay with the Jaunt electric drivetrain and battery module installed where the petrol four used to sit.
Engine bay  ·  Battery where the four was
70 kW
Peak power
180 Nm
Instant torque
19 kWh
Battery
400 V
Architecture
−20 kg
vs petrol
<7 s
0–100 km/h
Red Classic Mini at speed on a country road, headlights on, the trees blurred with motion.
Same corner. Different century.
Seventy kilowatts and a single gear, in a car that weighs less than the petrol one did. The hill it used to struggle up is no longer a hill.

Six hundred kilos. Now twenty lighter, and a lot quicker.

On the road  ·  Mini
The build  ·  Reversible  ·  No drilling, no welding

How it was built.

Not an engine swap. A complete electric drivetrain, engineered to bolt onto the same mounting points the petrol car used. Every bracket picks up an existing hole. If anyone ever wants the A-series back, it goes back.

Red Classic Mini in the Jaunt workshop, front three-quarter, before conversion.
DONOR  ·  1996 ROVER MINI

A Mini worth keeping.

A 1996 Rover Mini, originally sold in Japan and imported here, with the 1.3-litre four and an automatic box. It is the kind of car worth converting, one that has already earned its keep. We drive every donor before we start, then keep the body, the glass and the stance exactly as they came.

THE SWAP

New heart, old mounts.

The motor, inverter, cooling and front battery all build up onto a modified version of the Mini's own front subframe. It then bolts to the same four points the petrol engine used. No holes drilled, nothing welded, fully reversible. The hardest part is packaging it all into a bay that was tight in 1996.

The Mini's electric motor and single-speed reduction gearbox on the bench before fitting.
Under the bonnet of the Mini with the front portion of the battery pack and orange high-voltage connectors fitted.
THE SPLIT  ·  WEIGHT

Two-thirds in front. One-third in the boot.

The nineteen kilowatt-hour pack is split. Most of it sits up front on the subframe, the rest drops into the old spare-wheel well in the boot. That keeps the weight sitting exactly where the Mini always carried it, which is the whole reason the car still handles like a Mini.

THE DASH

Gauges back to the middle.

The 1990s dash comes out and a hand-made panel goes in, moving the gauge cluster back to the centre where the original 1960s cars wore it. New laser-engraved switches, digital dials on the car's CAN bus, and fresh-air vents re-routed to suit. The look is older than the donor and far more Mini.

Close-up of the new central gauge cluster fitted to the Mini dash.
Acid-etched stainless badge detail on the rear of the Mini.
BADGES

Electric, where it said 1.3.

Acid-etched stainless badges go on the quarter panels and tail, in the exact spot the engine badge used to sit. Under the bonnet, a small plate names the pack. Everything is cut on the engraver's own template so it lines up the way the factory badges did.

SIGNED OFF

Rewired, then signed off.

The whole car is rewired onto a new harness, with a thirty-two channel power module in place of the old fuse box. Then it goes out with a laptop strapped in, working up through yard, street and highway speeds, every warning light and system state checked and ticked before it is handed over.

The Mini's new wiring loom built up on a board, colour-coded with labelled connectors.
Build films  ·  Classic Mini

Every chapter, filmed.

01  /  10
An iPad on the workshop bench showing the Jaunt electric Mini drivetrain laid out as a schematic.
Drawn first. Built second.
Motor, inverter, charger, two battery packs and the looms that join them. Every system laid out and packaged on screen before anything is cut to fit a sixty-year-old car.
Details

The things you notice on a second look.

The badges read "electric" in the spot the engine size used to. The charge socket hides behind the fuel flap that no longer fills anything. The gear selector is a single brushed-metal plate with three letters on it.

Even the central locking is new, because these Minis never had it. The door skins are so thin that nothing off the shelf fits, so the lever that moves the latch was drawn and 3D-printed to sit in the few millimetres of space behind the glass.

Specification  ·  Classic Mini  ·  Built for MINI Australia

Every number.

The full sheet, as built for this car. Drivetrain, battery, chassis, body, cabin and compliance.

01 Powertrain

Motor
AC, transverse, front-wheel drive
Peak power
70 kW
Torque
180 Nm, from a standstill
Drive
Single-speed reduction, no clutch
0–100 km/h
Under 7 seconds (Sport)
Top speed
140 km/h, electronically limited
Drive modes
Normal  ·  Sport

02 Battery & charging

Useable capacity
19 kWh
System voltage
400 V
Pack layout
Split front and rear (about two-thirds front), to keep the original balance
Range
175 km WLTP
AC charging
Type 2, 6.6 kW single-phase  ·  full charge in ~2–3 hours
12 V supply
DC-DC converter, ~100 A continuous

03 Chassis & brakes

Front subframe
Modified original, bolts to the four standard mounts
Front brakes
Disc, electric vacuum booster
Rear brakes
Original-style drums, retained
Steering
Upgraded rack, original geometry
Suspension
Original Mini subframe layout
Underbody
Fabricated front-to-rear cable tray and bash plate

04 Body & reversibility

Construction
Original Mini monocoque and subframes
Conversion
Fully reversible  ·  no drilling, no welding
Original engine
Can be refitted to the same mounts
Badging
Acid-etched stainless "electric", period-placed. Pack badge under the bonnet.
Charge port
Behind the original fuel-filler flap

05 Cabin

Dash
Hand-made panel, gauge cluster moved to centre (heritage layout)
Instruments
Digital gauges on CAN bus  ·  speed, power, state of charge
Selector
Brushed-metal D-N-R plate, reverse lockout collar
Switches
Laser-engraved panel
Central locking
Custom 3D-printed mechanism (not fitted to the original)
Pedals
Throttle in the original position, clutch removed

06 Compliance & build

Donor
Classic Mini, 1959–2000  ·  this car a 1996 Rover
Compliance
ADR 31  ·  ADR 109  ·  VSB 14  ·  VASS
Registration
ADR-compliant, road-registered
Kerb weight
~600 kg  ·  about 20 kg under the petrol car
Built for
MINI Australia  ·  joined the electric press fleet
Reversibility
Fully reversible to the original drivetrain

Specifications as built for this car. Each Jaunt Mini is engineered as a single vehicle and will vary with donor condition and brief. Commission a Mini →

The go-kart you remember.
Rewired, not replaced.